AUTOMOBILE SHREDDER RESIDUE from crushing processes of scrap and end of life vehicle (ELV)– also called shredder fluff /ASR /SHF /SLF . there are so many valuable metallic material included in the scraps .such as electric motors, alternators, tyres, wire harness,
Typical stages of valuable metal recovery in End-of-Life Vehicles automotive shredder residue or automobile shredder residue (ASR) recycling proces
1.Shredding End-of-life automobiles and major household appliances
2.Light Fraction Removal
3.Grain Size
4.Valuable metal recovery
1.Shredding/crushing system
The shredding of metal scrap represents the first step in the recycling cycle, regardless of whether the metal scrap comes from the metalworking industry, car bodiesautomotive industry , major household appliances , electrical industry or waste industry.Typical applications include Waste Electrical & Electronic Equipment &and Appliances Recycling , punching waste, beverage cans,shreds alumium sheet , profile and can bundles , car body parts, sheet metal waste and aluminum scrap of all kinds.
2.Air classification machine :
in a shredder system commonly designed for vehicles, the shredded material is subjected to air separation before the separation of
steel and iron material. This creates a light fraction capable of flight, known as the shredder light fraction (SLF). The heavy
items from the air separation is - after separation of iron - the shredder heavy fraction (SHF). Air classifiers are commonly
employed in industrial processes where a large volume of mixed materials with differing physical characteristics need to be separated quickly and efficiently.
3.Trommel screen or rotary screen for grain size , is a kind of mechanical screening machine which is widely used in the separation operation. It controls the material separation by the particle size, and the separation precision is high. The cylinder of the trommel screen is generally divided into several sections, depending on the specific situation. The mesh holes are arranged from small to large, and the mesh hole diameter on each section is the same.
The grain size of material has a huge impact on sorting performance. Too small grain size will cause the metal to be undetected,and too large grain size will influence the sorting efficiency due to mechanical limitations.:
4.valuable Metal recycling process
1. Ferromagnetic Sorting : removing ferrous metals(iron/steel) from shredder residue such as , the model selection depends on the ferrous content and type .it is may a powerful Electromagnetic Drum suspension overband magnetic separator , drum magnetic pulley or just a magnetic plate can fulfill the task for Magnetic metal recovery
2. (e.g. alloys of copper and aluminium ) non-ferrous scrap recovery from crushed materials ,from incoming materials get the high levels of purity and highest value product. This rugged, effective and reliable copper & aluminium eddy curent sorting equipment are increasingly used wherever separation of non-ferrous metals from a product stream(such as plastics, glass, electronic scrap, automobile shredder residue, bottom ash,foundry sand, trash, co-mingle recyclables etc). can give a more valuable product, whether the end use is in recycling, waste reduction, raw material production or any other process whereby separation is beneficial.
Eccentric pole Eddy current Separator Concentric Pole Eddy Current Separator Ultra High Frequency fines UHF Eddy Current Separator for fine size aluminum recovery
3.Induction Sensor sorter normally being installed after eddy current in order to recover rest of metal after eddy current sorting such as copper, brass, zinc, aluminum and those could not be sorted by eddy current as stainless steel and insulation wire etc.The input capacity is decided by how much metal content in the input material. The input capacity will drop significantly if the percentage of metal content goes too high. Notice that the input capacity must be lower while the metal content goes higher. A reasonable range of metal content is 5 to 20% for "All-Metal" sorting, and 45 to 85% for stainless steel sorting.
or the Ultra Magnetic Intensity Roller Magnet are also could for ferrous fines and stainless steel recovery rate
Magnetic separation Devices
a wide variety of powerful Rare Earth Magnetic Separators to capture and hold ferrous and weakly magnetic stainless steel from the mixture
Eccentric Eddy current separator
1.High Intensity Eccentric & Concentric Eddy Current Separator for scraps nonferrous
2.Ultra High Frequency UHF ECS for micro-fine nonferrous particles recovery
Induction Sensor Sorter
normally for the waste that separated by the non-ferrous separator to recover rest of stainless steel and insulation wire etc
Air separation machine
for pre-treatment of dusty material --
a light fraction capable of flight, known as the shredder light fraction (SLF)
Trommel screen
or rotary screen, is a kind of mechanical screening machine widely used in the separation operation. to controls the
material separation by the particle size
Belt conveyor
the conveyor system could be customized strictly according customer`s working side .
Customer Photos
Working site in Thailand for Zorba processing
best-in-class ferrous and non-ferrous recovery rates for shredding operations.
Zorba purification
AUTOMOBILE shredder-residue ASR SHF SLF Fluff processing system for metal recovery
Other Working Site ----Metal Solution in Recycling
OTHER INDUSTRIAL MAGNET SEPARATION TECHNOLOGY SERVED IN 1.AUTOMOBILE SHREDDING & SCRAP METAL PROCESSING,such as Car bodies ,Mixed scrap, Aluminum Can Recycling 2.ADVANCED METAL Automotive white goods RECOVERY & SORTING ,such as Engine blocks ,Aluminium rims and profiles ,etc ALUMINUM/alumina SHREDDING & SORTING 3.WASTE TO ENERGY Power Plants for maximizing metal extraction from the incineration bottom ash 4.MUNICIPAL SOLID WASTE RECYCLING 5.E-SCRAP RECYCLING 6.ferromagnetic and Nno-ferrous metals recycling in steel mills and foundries Applications 7.Food, Chemical, Pharmaceuticals 8.Lumber/ Waste wood processing
9. Mining/Minerals 10.Quarry/Aggregate
Company Profile
About us
As a prominent manufacturer, exporter, and supplier of quality metal separation machine and other back-up equipment , we has always been various industries for metal solution , not only unit machine but whole processing system .
With years of design and manufacturing expertise ,We are constantly seeking new way trying to fit all customer`s requirement
we serve with more efficient production, safer product and an untarnished reputation.
By greater functional reliability and sturdy construction, Fushun Ejet Magnetics products have become leader in the field of Eddy Current Separator ,Permanent Magnetic Equipment, Electromagnetic Equipment,sensor Stainless steel Sorter , Screen Equipment , conveyors unites and Mineral processing Equipment in China and all over the world .
FAQ
1.Q:are you Original Manufacturer ?
A:Yes
2.Q: Which machine /system should I choice for ?
A:To guarantee the good performance , please kindly provide as details information as possible about the material ,
e.g. where is the material come from ? whats the main components and the percentage ?size range , productivity
